Exhibition Info - 25/11/2024Starlite introduced high-performance material technologies for social implementation of next-generation energy such as hydrogen and batteries at the Highly-functional Material Week [Tokyo].

In addition to the "thermal insulation protective sheet (BST-23)" and "low thermal expansion ALP seal" which were well received at the previous exhibition "Highly-functional Material Week [Osaka]", Starlite introduced "high-performance, high-precision super engineering plastic foam molding using MBD", which contributes to weight reduction and shorter development period, and "BAKES Hitem", which is highly strong and can withstand high temperatures of up to 1,000°C.

1.Thermal insulation protective sheet (BST-23) for fire-resistant, heat-resistant, and explosion-proof applications

Thermal insulation protective sheet (BST-23) for fire-resistant, heat-resistant, and explosion-proof applications

This is a thin fire-resistant sheet with thermal insulation and penetration resistance properties that we have uniquely developed. As the sheet can withstand temperatures of over 1,000°C, it is useful for preventing the spread of fire in the event of an electric car or other product with a lithium-ion battery catching fire. It is also expected to be used in battery storage rooms, garbage collection vehicles that may ignite gasoline, containers and storage that require insulation, and fire-resistant doors.

2.Low thermal expansion ALP seal that does not leak even in cryogenic environments

Low thermal expansion ALP seal that does not leak even in cryogenic environments

We provide seals made from materials with a thermal expansion coefficient equivalent to metal. As the seal clearance can be kept at a constant level not only in high temperature environments but in cryogenic environments where liquid hydrogen/nitrogen are present, there is no need to design complicated clearance, and the amount of leakage (flow path) can also be stabilized.

3.Foam molding of high-performance, high-precision super engineering plastics using MBD

Foam molding of high-performance, high-precision super engineering plastics using MBD

We are developing technology that applies resin foaming technology to the injection molding of super engineering plastics. This development is expected to reduce weight, improve thermal insulation, and increase impact absorption in super engineering plastics such as PPS. In addition, we are also considering MBD (model-based development), which achieves development and high-quality manufacturing in a short period of time, by visualizing the foaming state through CAE analysis and reflecting the results to product design.

4.BAKES Hitem made of fiber-reinforced plastics with ultra-heat-resistant property

BAKES Hitem made of fiber-reinforced plastics with ultra-heat-resistant property

It maintains its shape even when exposed to 1,000°C heat and has a heat resistance of up to 260°C when used continuously. Due to the first-class compressive strength performance in resins and its self-lubricating property, it can be used in high temperature environments where lubricants cannot be used.

5.Hybrid material that achieves slide, high strength, and thermal insulation even in high temperature/cryogenic environments

Hybrid material that achieves slide, high strength, and thermal insulation even in high temperature/cryogenic environments

We have developed hybrid materials that are molded with thermal insulation and sliding materials. For sliding materials, ALP, a low-friction material, or BAKES, a high-friction material, can be selected to suit the desired coefficient of friction. In addition, the thermal insulation material used is BAKES Glastar, a material with high strength and high thermal insulation properties, and when combined with sliding materials, it is expected to be used in transport pipes such as liquid hydrogen.

We will continue to pursue innovative technologies for high-performance materials and support to realize the next-generation society in product development that is friendly to the global environment.

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